Bag marking of bulk materials

Marking of filled and unfilled paper and plastic bags

Bags, big packs or pouches are often used as primary packaging when the product is in powdery, granular or chunky form. These can be made of paper as well as plastic. However, in addition tot he filling process itself, the clear and traceable marking of the bagged product is a required and very important issue.

Heavy duty and industrial-suited

Branchen und Produkte

Bag marking must be fast and reliable without compromising on the print quality of the marking. This is because bag marking of bulk materials often takes place under rough and harsh environmental conditions. High dust pollution, temperature fluctuations or vibrations are the rule rather than the exception. High-contrast and well legible print results can be easily achieved here despite the difficult environmental conditions. In many industries, it is even required by regulations, customers or retail chains to apply high-resolution prints such as 1D and 2D codes.

Bulk materials include the following branches and products:

  • Building materials industry:
    Sand, gravel, lime, cement, gypsum, concrete mix, crushed stone, grit, powder coatings, ceramic powders, granules
  • Food industry:
    Flour, cereals, sugar, salt, starch, coffee, food additives, seeds, rice, baking raw materials, food powder, tea, spices, malt
  • Paper industry:
    Starch
  • Chemical industry:
    Pigments, fillers, granules, fertilizers, chemicals, starch, sulfur, sodium, calcium, talc, powder, plastic powder
  • Feed industry:
    Pellets, mineral feed, pet food

How to mark bags of bulk materials?

Print distances, guiding rails, distance leveling device

In the majority of cases, marking is done after the product has been filled into the bags or pouches. In this case, the filled bags move on conveyor belts and the marking is applied directly to the bags from above or from the side. The challenge with bag marking from the side is to ensure an even print area and the correct distance between the product and the print head. This is achieved by correctly guiding the filled bags using guide rails. Alternatively, a distance leveling device can be installed which follows the contour of the bag, always guiding the print head at the optimum distance from the product surface and thus compensating for different bag sizes and varying contours.

If, on the other hand, marking takes place before the bags and pouches are filled, dust pollution generally plays a subordinate role. This also allows high resolution printing results to be achieved. Information such as barcodes or data matrix codes can then simply be printed directly onto the bags. Printing then usually takes place from above. Alternatively, labels can be applied by blowing or rolling.

Information has to be applied like:

  • Best-before date
  • Production date
  • Filling date
  • Batch numbers
  • Product information
  • Layer codes
  • 1D codes
  • 2D codes
  • Weight codes
  • UFI Code
  • Unique Device Identification (UDI) data

Suitable coding and marking systems for bulk materials

Fast, sturdy, reliable

Under which conditions the marking must take place, whether the marking takes place before filling or afterwards and which printing result is to be achieved, these are the requirements to be specified for a coding and marking system. Suitable REA coding and marking systems which have proven to work very well for bag marking:

REA JET DOD 2.0 - Large Character Inkjet Printer:

  • Reliable use under the most difficult environmental conditions
  • Sturdy, reliable printheads
  • Large print images
  • Can be used regardless of material
  • For filled and unfilled pouches, bags, big packs
  • Modular design for individual configuration
  • Wide range of inks
     

REA JET HR - High Resolution Inkjet Printers:

  • High resolution marking for best readability and code quality
  • Can be used for marking on porous and non-porous surfaces
  • For filled and unfilled pouches, bags and others
  • Wide range of inks (from water- to solvent-based)
  • Maintenance-free
  • A new print head with every cartridge change
  • Bulk system for low ink costs with high throughput
     

REA JET GK 2.0 - High resolution inkjet printers:

  • High resolution marking
  • Suitable for unfilled, empty bags
  • Edge sharp marking on absorbent surfaces
  • Cascading of multiple print heads for large print images

 

REA LABEL - Labeling technology:

  • Labeling of plastic and paper bags
  • Suitable for unfilled and filled bags
  • Modular structure for individualization
  • Offers great scope for individual and application-related design of the system

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